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InterGulf

  • Tool & Die Value Plus Services

    INTERGULF TOOL & DIE DIVISION is committed to the supply high quality product, we are dedicated to providing best services to our customers in all our business areas. 

    We are committed to attaining the highest standards in all areas of our business. Our aim is to exceed your expectations not just the first time but every time; and in so doing, to build an enduring mutually beneficial partnership with you. All product ranges are designed and manufactured by PET Mold as high performance solutions to the needs and expectations of our diverse client for diverse application. 

    Active in the market from year 2000 with a management team and workforce possessing an unrivalled degree of knowledge and experience. 

    • Design and development of new bottles, containers.
    • Bottles, container feasibility analysis
    • Software simulation for containers properties
    • Mock-up & rapid prototyping through 3D printing
    • Pre-series & Sampling for full industrial test
    • Laboratory tests and container full inspection reports
    • Production Molds manufacture & supply


    • About us
      • About us:

      INTERGULF, EMPOL (TOOL & DIE VALUE PLUS SERVICES) a member of the IFFCO Group manufactures world class TOOLS & DIES, PET Preforms & Closures at its state of the art facilities in the UAE.

      INTERGUL, EMPOL, EMOULDS business segment is a ONE STOP LOW COST SOLUTION for PET BEVERAGE PACKAGING, INCLUDING INNOVATION, DESIGN, MOCK UP SAMPLE, PROTOTYPE MOULD, SAMPLE BOTTLES, PRODUCTION MOULDS, ENGINEERING PARTS, PVC DIES, PARISON BLOW MOULDS, INJECTION MOULDS, THERMOFORMING MOULDS & VACUUM FORMING MOULDS.

      Satisfied customers across the geographies.

      Infrastructure :

      Design software & Development facilities:
      • Ptc (Proe) Creo 4.0 Design & Manufacturing
      • Autodesk Inventor series 2017
      • B-Sim (simulation software for blowing)
      • Dimension elite 3D Printer (for mock up fabrication in ABS material)
      • Geomagic Studio (Editing software for scanned data’s)
      • REVscan with Vxscan software (for Reverse engineering job)
      • HP design jet 130 color plotter

      Prototype Facilities :
      We have 3D Dimensional Elite printer which will make 3D model effectively within short time and minimal cost. In this context we will able to shorten our project time and cost.

      Manufacturing Facilities :
      • 4 Axis CNC Milling machine
      • 3 Axis CNC Milling machine
      • CNC Turning
      • Wire EDM & EDM
      • Surface Grinding
      • Jig Boring
      • All conventional machines like Lathe, Grinding, Milling, Radial Drilling & Cutting m/c

      Tool & Die Value Plus Service Manufacturing Facilities
      Sr. No. Description Seat
      1 CNC Milling - Hass X - 1000 mm, Y - 500 mm, Z - 500 mm
      2 CNC Milling - BFW X - 1050 mm, Y - 610 mm, Z - 610 mm
      3 CNC Milling - HMT X - 400 mm, Y - 400 mm, Z - 420 mm
      4 CNC LATHE - HMT Max - Dia - 300 mm, length - 450 mm
      5 Electronica Wirecut X - 300 mm, Y - 400 mm, Z - 225 mm
      6 Electronica EDM X - 300 mm, Y - 200 mm, Z - 250 mm
      7 Jig boring Machine SIP X - 1000 mm, Y - 700 mm, Z - 700 mm
      8 Universal Milling Machine - HMT X - 600 mm, Y - 275 mm, Z - 500 mm
      9 Radial drilling machine - HMT Max Drill Dia - 50 mm MT5 * 1000mm Radial
      10 Surface Grinding - Alex X - 1000 mm, Y - 250 mm, Z - 250 mm
      11 Lathe - 1 Dia 500 mm X 2000 mm Max weight - 280 kg
      12 Lathe - 2 Dia 400 mm X 1500 mm Max weight - 280 kg
      13 Milling Machine X 300 mm, Y 200 mm, Z 200 mm

      Product Development
      Sr. No. Description Model No Capacity
      1 PTC Creo 4.0 Latest version Maxi Cut 734 2
      2 Autocad Inventor-2017 Maxi Cut 734 1
      3 B-sim Maxi Cut 734 1
      4 Geomagic Sudio Maxi Cut 734 1
      5 3D Rev Scanner Maxi Cut 734 1
      6 3D Dimensional Printer for Mock up Samples in ABS Material Maxi Cut 734 1
    • Design
      Data
      Bank
      • Design Data Bank

      INTERGULF, EMPOL (TOOL & DIE VALUE PLUS SERVICES) is active from Year 2000 & has designed and launched number of new packages in the region. Some of the design images are shown. 

      PRODUCTS:• PET BOTTLES CO2 APPLICATION
      • PET BOTTLES MILK, LABAN & JUICE APPLICATION 
      • PET BOTTLES STILL WATER APPLICATION 
      • PET BOTTLE FOR EDIBLE OIL 
      • PET BOTTLES FOR KETCHUP, MAYONNAISE 
      • PET BOTTLES FOR HAND WASH, CLEANER, LIQUID SOAP 
      • PET HOT FILL BOTTLES 
      • WIDE MOUTH JARS 
      • HDPE BOTTLES, CANS & JARS 
      • CAPS 
      • CHANGE PARTS 

      MOULDS:• SIDEL v1 MOULDS 
      • SIDEL V2 QUICK CHANGE MOULDS 
      • MAGPLAST 
      • TECSOR 
      • ADS 
      • SIG / KHS 
      • SMI 
      • ASB NISSEI 
      • KOSME 
      • SIPA 
      • KNONES 

      SPECIAL PARTS:• ENGRAVED GATE INSERTS 
      • PREFORM STACKS 
      • CHANGE OVER PARTS KITS 
      • CAPPING CHUCKS 
      • SPECIAL TOOLS

      CO2 BOTTLE DESIGNS
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      STILL WATER BOTTLE DESIGNS
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      EDIBLE OIL BOTTLE WITH HANDLE DESIGNSS
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      SOAP LIQUIDS/ HAND WASH BOTTLE DESIGNS
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      MILK/ LABAN HDPE BOTTLE DESIGN
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      EDIBLE OIL BOTTLE WITH HANDLE DESIGNSS
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      HOT FILL JUICE BOTTLE DESIGNS
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      JUICE BOTTLE DESIGNS
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    • Services
      • Services

      With a mission to offer world class solutions to our target customers, We Intergulf tool & die division started our business operations the year 2000. Since our inception, we are engaged in manufacturing premium quality services, Molds & parts 

      Our services are as follows• 3D Design & Drawing 
      • 3D Printing & Prototyping 
      • Test Mold & Sample bottling 
      • Complete Production Mold manufacture 
      • Single Stage PET Molds complete set 
      • Two Stage PET Blow Molds for various Blowing machines 
      • HDPE Blow Molds 
      • Injection Molds 
      • PVC Dies 
      • Changeover parts kits for Blowing, Rinsing, Filling, Capping etc. 
      • Machined Parts 
      • Service jobs for machining, regrinding & refurbishment of Molds 
      • Machining works as per customer engineering drawing / specifications

      3D Designs
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      Production Blow Molds:
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      3D Printing:
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      HDPE Blow Molds:
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      Change Over parts kids:
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      Injection Molds:
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      PVC DIES:
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      Machined Parts:
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    • Gallery
      • Gallery